author_facet Schuller, David
Hohs, Dominic
Loeffler, Ralf
Bernthaler, Timo
Goll, Dagmar
Schneider, Gerhard
Schuller, David
Hohs, Dominic
Loeffler, Ralf
Bernthaler, Timo
Goll, Dagmar
Schneider, Gerhard
author Schuller, David
Hohs, Dominic
Loeffler, Ralf
Bernthaler, Timo
Goll, Dagmar
Schneider, Gerhard
spellingShingle Schuller, David
Hohs, Dominic
Loeffler, Ralf
Bernthaler, Timo
Goll, Dagmar
Schneider, Gerhard
AIP Advances
Analysis of soft magnetic materials by electron backscatter diffraction as a powerful tool
General Physics and Astronomy
author_sort schuller, david
spelling Schuller, David Hohs, Dominic Loeffler, Ralf Bernthaler, Timo Goll, Dagmar Schneider, Gerhard 2158-3226 AIP Publishing General Physics and Astronomy http://dx.doi.org/10.1063/1.4994200 <jats:p>The current work demonstrates that electron backscatter diffraction (EBSD) is a powerful and versatile characterization technique for investigating soft magnetic materials. The properties of soft magnets, e.g., magnetic losses strongly depend on the materials chemical composition and microstructure, including grain size and shape, texture, degree of plastic deformation and elastic strain. In electrical sheet stacks for e-motor applications, the quality of the machined edges/surfaces of each individual sheet is of special interest. Using EBSD, the influence of the punching process on the microstructure at the cutting edge is quantitatively assessed by evaluating the crystallographic misorientation distribution of the deformed grains. Using an industrial punching process, the maximum affected deformation depth is determined to be 200 - 300 μm. In the case of laser cutting, the affected deformation depth is determined to be approximately zero. Reliability and detection limits of the developed EBSD approach are evaluated on non-affected sample regions and model samples containing different indentation test bodies. A second application case is the investigation of the recrystallization process during the annealing step of soft magnetic composites (SMC) toroids produced by powder metallurgy as a function of compaction pressure, annealing parameters and powder particle size. With increasing pressure and temperature, the recrystallized area fraction (e.g., grains with crystallographic misorientations &amp;lt; 3°) increases from 71 % (200 MPa, 800°C) to 90% (800 MPa, 800°C). Recrystallization of the compacted powder material starts at the particle boundaries or areas with existing plastic deformation. The progress of recrystallization is visualized as a function of time and of different particle to grain size distributions. Here, large particles with coarse internal grain structures show a favorable recrystallization behavior which results in large bulk permeability of up to 600 – 700 and lower amount of residual misorientations (&amp;gt;3°).</jats:p> Analysis of soft magnetic materials by electron backscatter diffraction as a powerful tool AIP Advances
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title Analysis of soft magnetic materials by electron backscatter diffraction as a powerful tool
title_unstemmed Analysis of soft magnetic materials by electron backscatter diffraction as a powerful tool
title_full Analysis of soft magnetic materials by electron backscatter diffraction as a powerful tool
title_fullStr Analysis of soft magnetic materials by electron backscatter diffraction as a powerful tool
title_full_unstemmed Analysis of soft magnetic materials by electron backscatter diffraction as a powerful tool
title_short Analysis of soft magnetic materials by electron backscatter diffraction as a powerful tool
title_sort analysis of soft magnetic materials by electron backscatter diffraction as a powerful tool
topic General Physics and Astronomy
url http://dx.doi.org/10.1063/1.4994200
publishDate 2018
physical
description <jats:p>The current work demonstrates that electron backscatter diffraction (EBSD) is a powerful and versatile characterization technique for investigating soft magnetic materials. The properties of soft magnets, e.g., magnetic losses strongly depend on the materials chemical composition and microstructure, including grain size and shape, texture, degree of plastic deformation and elastic strain. In electrical sheet stacks for e-motor applications, the quality of the machined edges/surfaces of each individual sheet is of special interest. Using EBSD, the influence of the punching process on the microstructure at the cutting edge is quantitatively assessed by evaluating the crystallographic misorientation distribution of the deformed grains. Using an industrial punching process, the maximum affected deformation depth is determined to be 200 - 300 μm. In the case of laser cutting, the affected deformation depth is determined to be approximately zero. Reliability and detection limits of the developed EBSD approach are evaluated on non-affected sample regions and model samples containing different indentation test bodies. A second application case is the investigation of the recrystallization process during the annealing step of soft magnetic composites (SMC) toroids produced by powder metallurgy as a function of compaction pressure, annealing parameters and powder particle size. With increasing pressure and temperature, the recrystallized area fraction (e.g., grains with crystallographic misorientations &amp;lt; 3°) increases from 71 % (200 MPa, 800°C) to 90% (800 MPa, 800°C). Recrystallization of the compacted powder material starts at the particle boundaries or areas with existing plastic deformation. The progress of recrystallization is visualized as a function of time and of different particle to grain size distributions. Here, large particles with coarse internal grain structures show a favorable recrystallization behavior which results in large bulk permeability of up to 600 – 700 and lower amount of residual misorientations (&amp;gt;3°).</jats:p>
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author Schuller, David, Hohs, Dominic, Loeffler, Ralf, Bernthaler, Timo, Goll, Dagmar, Schneider, Gerhard
author_facet Schuller, David, Hohs, Dominic, Loeffler, Ralf, Bernthaler, Timo, Goll, Dagmar, Schneider, Gerhard, Schuller, David, Hohs, Dominic, Loeffler, Ralf, Bernthaler, Timo, Goll, Dagmar, Schneider, Gerhard
author_sort schuller, david
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description <jats:p>The current work demonstrates that electron backscatter diffraction (EBSD) is a powerful and versatile characterization technique for investigating soft magnetic materials. The properties of soft magnets, e.g., magnetic losses strongly depend on the materials chemical composition and microstructure, including grain size and shape, texture, degree of plastic deformation and elastic strain. In electrical sheet stacks for e-motor applications, the quality of the machined edges/surfaces of each individual sheet is of special interest. Using EBSD, the influence of the punching process on the microstructure at the cutting edge is quantitatively assessed by evaluating the crystallographic misorientation distribution of the deformed grains. Using an industrial punching process, the maximum affected deformation depth is determined to be 200 - 300 μm. In the case of laser cutting, the affected deformation depth is determined to be approximately zero. Reliability and detection limits of the developed EBSD approach are evaluated on non-affected sample regions and model samples containing different indentation test bodies. A second application case is the investigation of the recrystallization process during the annealing step of soft magnetic composites (SMC) toroids produced by powder metallurgy as a function of compaction pressure, annealing parameters and powder particle size. With increasing pressure and temperature, the recrystallized area fraction (e.g., grains with crystallographic misorientations &amp;lt; 3°) increases from 71 % (200 MPa, 800°C) to 90% (800 MPa, 800°C). Recrystallization of the compacted powder material starts at the particle boundaries or areas with existing plastic deformation. The progress of recrystallization is visualized as a function of time and of different particle to grain size distributions. Here, large particles with coarse internal grain structures show a favorable recrystallization behavior which results in large bulk permeability of up to 600 – 700 and lower amount of residual misorientations (&amp;gt;3°).</jats:p>
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spelling Schuller, David Hohs, Dominic Loeffler, Ralf Bernthaler, Timo Goll, Dagmar Schneider, Gerhard 2158-3226 AIP Publishing General Physics and Astronomy http://dx.doi.org/10.1063/1.4994200 <jats:p>The current work demonstrates that electron backscatter diffraction (EBSD) is a powerful and versatile characterization technique for investigating soft magnetic materials. The properties of soft magnets, e.g., magnetic losses strongly depend on the materials chemical composition and microstructure, including grain size and shape, texture, degree of plastic deformation and elastic strain. In electrical sheet stacks for e-motor applications, the quality of the machined edges/surfaces of each individual sheet is of special interest. Using EBSD, the influence of the punching process on the microstructure at the cutting edge is quantitatively assessed by evaluating the crystallographic misorientation distribution of the deformed grains. Using an industrial punching process, the maximum affected deformation depth is determined to be 200 - 300 μm. In the case of laser cutting, the affected deformation depth is determined to be approximately zero. Reliability and detection limits of the developed EBSD approach are evaluated on non-affected sample regions and model samples containing different indentation test bodies. A second application case is the investigation of the recrystallization process during the annealing step of soft magnetic composites (SMC) toroids produced by powder metallurgy as a function of compaction pressure, annealing parameters and powder particle size. With increasing pressure and temperature, the recrystallized area fraction (e.g., grains with crystallographic misorientations &amp;lt; 3°) increases from 71 % (200 MPa, 800°C) to 90% (800 MPa, 800°C). Recrystallization of the compacted powder material starts at the particle boundaries or areas with existing plastic deformation. The progress of recrystallization is visualized as a function of time and of different particle to grain size distributions. Here, large particles with coarse internal grain structures show a favorable recrystallization behavior which results in large bulk permeability of up to 600 – 700 and lower amount of residual misorientations (&amp;gt;3°).</jats:p> Analysis of soft magnetic materials by electron backscatter diffraction as a powerful tool AIP Advances
spellingShingle Schuller, David, Hohs, Dominic, Loeffler, Ralf, Bernthaler, Timo, Goll, Dagmar, Schneider, Gerhard, AIP Advances, Analysis of soft magnetic materials by electron backscatter diffraction as a powerful tool, General Physics and Astronomy
title Analysis of soft magnetic materials by electron backscatter diffraction as a powerful tool
title_full Analysis of soft magnetic materials by electron backscatter diffraction as a powerful tool
title_fullStr Analysis of soft magnetic materials by electron backscatter diffraction as a powerful tool
title_full_unstemmed Analysis of soft magnetic materials by electron backscatter diffraction as a powerful tool
title_short Analysis of soft magnetic materials by electron backscatter diffraction as a powerful tool
title_sort analysis of soft magnetic materials by electron backscatter diffraction as a powerful tool
title_unstemmed Analysis of soft magnetic materials by electron backscatter diffraction as a powerful tool
topic General Physics and Astronomy
url http://dx.doi.org/10.1063/1.4994200